Top Menu
Oasis Wear Tech
Side Bar

Castodur Diamond Plates
Castodur Diamond Plates

Castotubes
CastoTubes

Armor Steel
Armor Steel
A Member of
Oasis Investment Company LLC

 


CastoDur Diamond Plates

What is CDP?

CastoDur Diamond Plates are weld-cladded plates with a composite layer consisting of a base material EN 10025/ mild steel S235JRG2 and an overlay material according to DIN 8555, alloy-group 10.

The wear-resistance is determined by the micro structure of the welded area. The formation of primarily solidifying chromium, noibium, boron carbides as well as the hardness of the eutectic matrix are the basis for the high resistance against severe wear mechanisms.

The hard Surfacing is carried out in single or multi layer technique. The weld deposit thickness is 3, 4, 5, 8, 10 and 12mm. Base material is a mild steel plate of 1500mm x 3000mm size with thickness 5, 6, 8, 10, 15, 20 & 25mm. Dimensions of the hard-surfacing are 1220 x 2740mm which corresponds to 3.34 m2

Download CDP General Brochure [PDF]

Micro-structure of CDP

Micro-Structure CDPThe fully robotised process, flux cored special wires from Castolin-Eutectic and the manufacturing process at OWT provides unique micro structure to the weld cladded area. All the carbides from a vertical pattern providing enough barrier to wear medium, giving extremely high abrasion & erosion wear resistance.


CDP comparison with other materials

CDP ComparisonAdjacent diagram shows practically the way in which various substances are worn down in an abrasive environment. The thickness of the layer worn away from a CastoDur Diamond Plate, over a specific period amounts to around 1/20 of that worn away from a plate made of standard S235JRG2 construction steel [Mild Steel].

Using CastoDur Diamond Plates to reduce wear will increase the availability & service lives of machines & production facilities. Maintenance activities can be planned better, productivity increases while costs decrease.

CastoDur Diamond Plates - a summary of the advantages

Optimum wear resistance to abrasion, erosion and blasting jets.
Low constant rate of wear, facilitates the planning of preventive maintenance activities.
Can be reproduced easily thanks to CAD archiving of machining data and robot-aided manufacture.
Very high degree of hardness combined with excellent forming characteristics for cold rolling and bending.
Considerable extension of service life thanks to excellent homogeneity and specific metallurgical properties.
Base material has good welding characteristics.
May be cut using plasma arc, water jet and laser techniques.
Uniform surface in spite of large-area hard facing.
Castolin service with application data base.


  CDP weld cladded plates - Family

Code Area Type Wt./sq.m Wt./Plate Plate Size
4601 DP 0503 3.34 5+3 64 241 1220x2740
4601 DP 0604 3.34 6+4 80 267 1220x2740
4601 DP 0804 3.34 8+4 96 321 1220x2740
4601 DP 0805 3.34 8+5 104 347 1220x2740
4601 DP 1005 3.34 10+5 120 401 1220x2740
4601 DP 1505 3.34 15+5 160 534 1220x2740
4601 DP 2005 3.34 20+5 200 668 1220x2740
4601 DP 2505 3.34 25+5 240 802 1220x2740
4601 DP 1010 3.34 10+10 160 534 1220x2740
4601 DP 1012 3.34 10+12 176 588 1220x2740
4601 DP 1210 3.34 12+10 176 588 1220x2740
4601 DP 1510 3.34 15+10 200 668 1220x2740
4601 DP 2010 3.34 20+10 240 802 1220x2740
4601 DP 2510 3.34 25+10 280 935 1220x2740
4601 DP 4064 3.34 4+6+4 112 374 1220x2740

Code Area Type Wt./sq.m Wt./Plate Plate Size
4666 DP 0503 3.34 5+3 64 241 1220x2740
4666 DP 0604 3.34 6+4 80 267 1220x2740
4666 DP 0804 3.34 8+4 96 321 1220x2740
4666 DP 0805 3.34 8+5 104 347 1220x2740
4666 DP 1005 3.34 10+5 120 401 1220x2740
4666 DP 1505 3.34 15+5 160 534 1220x2740
4666 DP 2005 3.34 20+5 200 668 1220x2740
4666 DP 2505 3.34 25+5 240 802 1220x2740
4666 DP 1010 3.34 10+10 160 534 1220x2740
4666 DP 1012 3.34 10+12 176 588 1220x2740
4666 DP 1210 3.34 12+10 176 588 1220x2740
4666 DP 1510 3.34 15+10 200 668 1220x2740
4666 DP 2010 3.34 20+10 240 802 1220x2740
4666 DP 2510 3.34 25+10 280 935 1220x2740
4666 DP 4064 3.34 4+6+4 112 374 1220x2740