Top Menu
Oasis Wear Tech
Side Bar

Castodur Diamond Plates
Castodur Diamond Plates

Castotubes
CastoTubes

Armor Steel
Armor Steel
A Member of
Oasis Investment Company LLC

 


CastoDur Diamond Plates

What is Casto Tubes?

CastoTubes is the latest addition to our expanding range of anti-wear solution for industry.

Basically it consists of easy-to-weld mild steel tubes which have been internally welded with TeroMaTec 4666 alloy which maintains the exceptional wear resistance of our well known 4666 CastoDur Diamond Plates. Furthermore, CastoTube avoids expensive forming operations of flat plate into tube.

CastTubes offer many advantages:
■ Highly cost effective
■ Absence of harmful linear weld joints
■ Exceptional wear resistance
■ Perfect round cross section
■ Spiral welding minimises distortion
■ Lightweight for handling
■ Easy-to-join by welding or mechanical means.

Download Casto Tubes General Brochure [PDF]

CastoTubes coating

Micro-Structure CDPApplied internal coating thicknesses are typically 3-5mm. The TeroMaTec 4666 wearfacing alloy contains multiple hard phases with hardness ranging 1500 - 2700 HV which resist abrasion and erosion even at elevated temperature. Alternative alloys and different base tube compositions for extreme service conditions [eg high temperature erosion] are available on request.

CDP ComparisonControlled cooling during the manufacturing process produces densely dispersed hard phases. These are vertically oriented to provide superior wear resistance as compared to conventional weld coating.

 

 

 

CastoTubes wear resistance

CTB GraphCastoTubes are engineered for exceptional wear resistance as illustrated by the laboratory abrasion wear test data. This performance results from:

■ Ultra-hard phases anchored in a tough matrix. Their hardness is typically 2-3 times higher than the most abrasive media used in industrial processes.
■ Unique geometry of hard phases achieved by controlled cooling of weld solidification kinetics. These tend to nucleate as a dispersion between other needle shaped phases which are vertically oriented and firmly anchored within the matrix. This prevents premature "washing out" of the hard phases from the "softer" matrix by wear.



  Standard CastoTubes Range
Standard CTB Range
Maximum Length 3.0 Mts.

Tubes with a minimum inner diameter of 100mm are available, with a maximum length of 3.0m. CastoTubes can be fitted with standard flanges so that the replacement of worn out tubes can be done quickly and easily.

Virtually any inner diameter ranging from 100-300mm can be produced by applying a different wearfacing thickness inside the standard base tube. This allows a close mating joint to the existing installation, thus avoiding turbulent media flow.


Item No. Inner dia Base Tube Wear facing
Outer dia Wall
0100 CT 3635 100 114.3 3.6 3.5
0125 CT 4035 125 139.7 4.0 3.5
0150 CT 4545 150 168.3 4.5 4.5
0200 CT 5050 200 220.0 5.0 5.0
0250 CT 6350 250 273.0 6.3 5.0
Additional dimensions are also available on request.

Standard CTB Range

Flange Joints
CastoTubes are available with slip-on or integral flanges in accordance with DIN/EN standards. Other types of flange joints are also available on request.

Elbows
Elbows are fabricated by cutting CastoTubes into wedges and re-assembling them according to customer specifications for the pipe bend geometry.